Imtek Engineering

CONTROL TECHNIQUES

CONTROL TECHNIQUES Mentor MP

Product Code:Mentor MP

Description

Models available for two or four quadrant (regenerative) operation
25A to 7400A, 24V - 480V / 500V - 575V / 500V - 690V
Optional high-brightness LED or multi-language LCD keypad, simple configuration using plain text
Modular parallel connection for higher power motor operation
12/24 pulse operation to minimize harmonics
IP20 (NEMA 1) protection for size 1, IP10 (open chassis) for size 2A and 2B, and IP00 (open chassis) for size 2C and 2D for easy, low cost installation
Integrated drive and motor protection for:Over currentOver temperaturePhase lossSCR/Thyristor junction temperatureFeedback lossField lossArmature open circuit
Internal field controller with intelligent field weakening means that for 90% of applications no additional external controller is requiredFrame size 1 to 8AFrame size 2 to 20AFlux control for enhanced open loop performance
Optional FXMP25 external field controller for current fields up to 25ADigital link for field control from Mentor MP or Mentor IIStandalone digital control mode for simple applicationFlux control for enhanced open loop performanceIntelligent field weakeningField forcing – for high dynamic machine reversalField reversal – low dynamic machine reversing using two quadrant main stack
Mentor MP has a field control mode for fields requiring greater than 25A
Serial port for Modbus RTU and PC communications
3 Universal option module slots, allowing Mentor MP to benefit from the solutions developed for Control Techniques market leading AC drive technology.
Each option slot allows:High performance PLC and motion controlEthernet and Fieldbus communicationsConnectivity to additional feedback devicesAdditional I/O
Galvanically isolated control
Smartcard for drive parameter back-up and copying, allowing rapid installation and maintenance
Integrated PLC as standard
Standard software features for easy integrationPID controllerMotorized potentiometerDigital lock (Slave operation from master encoder)
Open loop control using estimated speed advanced processing based on armature voltage and field flux feedback
Closed loop control usingTacho-generator feedback for connection to traditional DC motorIncremental encoder feedback for higher accuracy and position controlOptional SinCos, SSI, Hiperface and EnDAT connectivity for high performance applications
High performance control strategy32 bit microprocessor35μs current sampling timeSpeed controller and ramps update 250μsAutotune features for armature, field current loops and speed loop


Current ratings

The power ratings for the 480V, 575V and 690V configurations are shown below.

The continuous current ratings given are for a maximum ambient temperature of 40°C (104°F) and an altitude of 1000m (3,300ft). For operation at higher temperatures and altitudes de-rating is required. Overload of 150% for 30s is available with ambient temperature of 40°C (104°F) up to a maximum of 10 repetitions per hour.

 

230V ratings 

MODEL

AC INPUT CURRENT

DC OUTPUT CURRENT

TYPICAL MOTOR POWER

CONTINUOUS

CONTINUOUS

150% OVERLOAD

240Vdc
@

A

A

A

hp

MP25A4(R)

22

25

37.5

5

MP45A4(R)

40

45

67.5

10

MP75A4(R)

67

75

112.5

20

MP105A4(R)

94

105

157.5

30

MP155A4(R)

139

155

232.5

40

MP210A4(R)

188

210

315

60

MP350A4(R)

313

350

525

100

MP420A4(R)

376

420

630

125

MP550A4(R)

492

550

825

150

MP700A4(R)

626

700

1050

200

MP825A4(R)

738

825

1237.5

225

MP900A4(R)

805

900

1350

250

MP1200A4(R)

1073

1200

1800

350

MP1850A4(R)

1655

1850

2775

550

 

480V ratings

MODEL

AC INPUT CURRENT

DC OUTPUT CURRENT

TYPICAL MOTOR POWER

CONTINUOUS

CONTINUOUS

150% OVERLOAD

@ 400 Vdc 

@ 500 Vdc

A

A

A

kW

hp

MP25A4(R)

22

25

37.5

9

15

MP45A4(R)

40

45

67.5

15

27

MP75A4(R)

67

75

112.5

27

45

MP105A4(R)

94

105

157.5

37.5

60

MP155A4(R)

139

155

232.5

56

90

MP210A4(R)

188

210

315

75

125

MP350A4(R)

313

Technical Specifications

  • Models available for two or four quadrant (regenerative) operation

  • 25A to 7400A, 24V - 480V / 500V - 575V / 500V - 690V

  • Optional high-brightness LED or multi-language LCD keypad, simple configuration using plain text

  • Modular parallel connection for higher power motor operation

  • 12/24 pulse operation to minimize harmonics

  • IP20 (NEMA 1) protection for size 1, IP10 (open chassis) for size 2A and 2B, and IP00 (open chassis) for size 2C and 2D for easy, low cost installation

  • Integrated drive and motor protection for:
    • Over current
    • Over temperature
    • Phase loss
    • SCR/Thyristor junction temperature
    • Feedback loss
    • Field loss
    • Armature open circuit

  • Internal field controller with intelligent field weakening means that for 90% of applications no additional external controller is required
    • Frame size 1 to 8A
    • Frame size 2 to 20A
    • Flux control for enhanced open loop performance

  • Optional FXMP25 external field controller for current fields up to 25A
    • Digital link for field control from Mentor MP or Mentor II
    • Standalone digital control mode for simple application
    • Flux control for enhanced open loop performance
    • Intelligent field weakening
    • Field forcing – for high dynamic machine reversal
    • Field reversal – low dynamic machine reversing using two quadrant main stack

  • Mentor MP has a field control mode for fields requiring greater than 25A

  • Serial port for Modbus RTU and PC communications

  • 3 Universal option module slots, allowing Mentor MP to benefit from the solutions developed for Control Techniques market leading AC drive technology.
    Each option slot allows:
    • High performance PLC and motion control
    • Ethernet and Fieldbus communications
    • Connectivity to additional feedback devices
    • Additional I/O

  • Galvanically isolated control

  • Smartcard for drive parameter back-up and copying, allowing rapid installation and maintenance

  • Integrated PLC as standard

  • Standard software features for easy integration
    • PID controller
    • Motorized potentiometer
    • Digital lock (Slave operation from master encoder)

  • Open loop control using estimated speed advanced processing based on armature voltage and field flux feedback

  • Closed loop control using
    • Tacho-generator feedback for connection to traditional DC motor
    • Incremental encoder feedback for higher accuracy and position control
    • Optional SinCos, SSI, Hiperface and EnDAT connectivity for high performance applications

  • High performance control strategy
    • 32 bit microprocessor
    • 35μs current sampling time
    • Speed controller and ramps update 250μs
    • Autotune features for armature, field current loops and speed loop


Current ratings

The power ratings for the 480V, 575V and 690V configurations are shown below.

The continuous current ratings given are for a maximum ambient temperature of 40°C (104°F) and an altitude of 1000m (3,300ft). For operation at higher temperatures and altitudes de-rating is required. Overload of 150% for 30s is available with ambient temperature of 40°C (104°F) up to a maximum of 10 repetitions per hour.

 

230V ratings 

MODEL

AC INPUT CURRENT

DC OUTPUT CURRENT

TYPICAL MOTOR POWER

CONTINUOUS

CONTINUOUS

150% OVERLOAD

240Vdc
@

A

A

A

hp

MP25A4(R)

22

25

37.5

5

MP45A4(R)

40

45

67.5

10

MP75A4(R)

67

75

112.5

20

MP105A4(R)

94

105

157.5

30

MP155A4(R)

139

155

232.5

40

MP210A4(R)

188

210

315

60

MP350A4(R)

313

350

525

100

MP420A4(R)

376

420

630

125

MP550A4(R)

492

550

825

150

MP700A4(R)

626

700

1050

200

MP825A4(R)

738

825

1237.5

225

MP900A4(R)

805

900

1350

250

MP1200A4(R)

1073

1200

1800

350

MP1850A4(R)

1655

1850

2775

550

 

480V ratings

MODEL

AC INPUT CURRENT

DC OUTPUT CURRENT

TYPICAL MOTOR POWER

CONTINUOUS

CONTINUOUS

150% OVERLOAD

@ 400 Vdc 

500 Vdc

A

A

A

kW

hp

MP25A4(R)

22

25

37.5

9

15

MP45A4(R)

40

45

67.5

15

27

MP75A4(R)

67

75

112.5

27

45

MP105A4(R)

94

105

157.5

37.5

60

MP155A4(R)

139

155

232.5

56

90

MP210A4(R)

188

210

315

75

125

MP350A4(R)

313

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